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When it comes to injection molding, there are two types of polystyrene that are commonly used. High Impact Polystyrene (HIPS) and General Purpose Polystyrene (GPPS). General Purpose Polystyrene is transparent, while High Impact Polystyrene is opaque.

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Injection molding is the most commonly used manufacturing process for the fabrication of plastic parts. A wide variety of products are manufactured using injection molding, which vary greatly in their size, complexity, and application. The injection molding process requires the use of an injection molding machine, raw plastic material, and a mold.

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This determines the shot weight allowance. There are 2 ways to use the calculator: 1. Given the injection capacity and melt density of GPPS as well as the melt density of the material you intend to use, the calculator will work out the shot weight allowance. Use for existing molding machinery when planning to change material to determine if the ...

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An injection molding machine, which is also known as injection moulding machine or injection press; is a machine for the manufacturing of plastic products by the injection molding processes.There are four classifications of injection molding machines, all of which PlastWin employees are experts on.

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Compression molding and injection molding are very similar, but they have one major difference. In compression molding, molds are closed around the charge, and in injection molding, the charge is injected into a closed mold cavity. Today’s manufacturers frequently use both compression and injection molding but for different types of parts.

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Mold release agents function by coming to the surface between plastic and tool. Some like certain fluoropolymers do not mix or dissolve well in the polymer, but they do have a good affinity for the die or mold surface. Other mold release agents dissolve in hot polymer but come out of solution during the extrusion or molding process.

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Compared with injection molding, structural foam molding can use cheaper and lighter molds (aluminum instead of tool steel), and it can be used to produce larger parts. The downside is lower production speed. The setup cost of structural foam molding is also lower, making it a viable alternative to injection molding for low-volume applications.

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Clamping Force Calculation for Injection Molding Machine

Aug 01, 2020 · Clamping Force Calculation Formula 2: Empirical formula 2. P=350bar*S (cm^2)/1000. As in the above application, The injection molder clamping force should be 350*410/1000=143.5T. So choose a 150T injection molding machine will be okay. The above two clamping force calculation formula are rough calculation methods, the following is a more ...

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